Vacumm Sanitary Stainless Steel Mixer

I. overview of vacuum emulsifying pot Vacuum homogenizing emulsifier refers to the material in the vacuum state, the use of a high shear emulsifier to efficiently, quickly and evenly distribute one or more phases to another phase, and usually each phase (such as oil phase and water phase) is...
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Vacumm Sanitary Stainless Steel Mixer

Vacumm Sanitary Stainless Steel Mixer refers to the material in the vacuum state, the use of a high shear emulsifier to efficiently, quickly and evenly distribute one or more phases to another phase, and usually each phase (such as oil phase and water phase) is incompatible.Its strong use mechanical kinetic energy, make the material in the set, the rotor in the narrow gap hydraulic shear under hundreds of thousands of times per minute, the centrifugal extrusion, collision and tear trent combination such as flow, so that don't mix phase in the corresponding mature technology and a moderate amount of additives, under the joint action of instantaneous evenly dispersed emulsion, after high frequency cycles, end up with no bubble, exquisite and stable high quality finished product.Jacket steam heating hot water circulation heat transfer, with large heating area, high thermal efficiency, heating uniformity, liquid boiling time is short, heating temperature is easy to control.The equipment has the functions of rapid homogenization, heating and cooling and vacuum defrosting, and has the advantages of good homogenization emulsification effect, good sanitary conditions, high thermal efficiency, reliable electrical control, stable operation, convenient operation and maintenance, low labor intensity.Is the production of cream, cream, honey cosmetics ideal equipment.

Vacumm Sanitary Stainless Steel Mixer is Vacuum liquid washing pot/applicable to shampoo, shower gel, skin care products, cream/homogenized emulsion mixing tank, steam heating vacuum homogenized emulsion unit


Model  

capacity /L

Effective motor
KW
/KW

Emulsifying pump
r/min
/KW

JT-VEM20

20

0.75

JT-VEM50

50

2.2

JT-VEM100

100

4

JT-VEM300

300

5.5

JT-VEM500

500

7.5

JT-VEM800

800

11

JT-VEM1000

1000

14



agitor power
KW

Vacuum 
r/min

electric heating

KW

steam heating

KW

0-3000

0.37

0.37

9

0.75

0-65

12

4

1.5

0-65

24

9

2.2

0-65

32

12

4

0-65

50

16

Ii. Main component systems:

Vacumm Sanitary Stainless Steel Mixer is mainly composed of pretreatment pot (water phase pot, oil phase pot), main pot of emulsion stirring, vacuum system, stirring system, heating system, temperature control system, cooling, electrical control system, operating platform and so on.After the material of water and oil pot is fully dissolved, it is vacuumed into the main pot for mixing and homogenizing emulsification.

Iii. Working principle:

Material in water pot, frying pans by heat, stirring, after mixing reaction by the vacuum pump suction emulsifying pot, through emulsification pot at the center of the upper stirring, ptfe scraper always cater to stir the pot body, sweep the hanging wall stick material, cause the scrape materials constantly produce new interface, then after clipping, compressed, folded blade, make its stirring, mixing and flows downward to the bottom of the pot body homogenizer, material by high-speed rotating cutting wheel produced by cutting with fixed set of strong shearing, impact, turbulence, such as process, material is cut in the shear joints, quickly broken into 200 um 0.2 um particles,Because the emulsifying pot is in the vacuum state, the air bubbles generated in the stirring process of the material are removed in time.With the method of vacuuming, the product is no longer mixed with bubbles in the stirring process, so as to ensure that it can produce high quality products with rich luster, fine texture and good ductility.

Iv. Application and application:

The products are mainly used in daily chemical care products, biological medicine, food industry, paint inks, nano-materials, petrochemical, printing and dyeing AIDS, paper industry, pesticides and fertilizers, plastic rubber, power electronics, other fine chemicals, etc., especially for the matrix viscosity, high solid content of the material emulsion more effective.

V. general effectiveness:

1. The stirring adopts frequency conversion speed regulation, so that the stirring line speed can be adjusted arbitrarily within 0-60 RPM to meet different technological requirements

2. Bottom-mounted dispersing head or FLUKO tubular emulsifying head can accelerate the dissolution and emulsification of materials, and strongly mix insoluble materials such as solid and liquid raw materials, thus saving energy consumption and greatly shortening the production cycle.

3, water circulation type homogeneous seal structure, to overcome the common seal leakage problem;High viscosity or no material state will not burn out the seal ring.

4. All parts of contact materials are made of stainless steel. The pot body is welded with three layers of stainless steel plates.The surface of the container is mirrored with 300EMSH(sanitary grade), meeting the sanitary requirements.

5, frame scraping wall stirring, at any time to meet the shape of the stirring tank, clean the pot wall sticky material, no stirring dead corner, non-stick pot.

6. Vacuum defrosting, the whole process is completed in a vacuum state, without cell infection, extending the shelf life of the product.And adopt vacuum suction, especially for powder materials to use vacuum inhalation to avoid dust flying;

7. Large amount of continuous processing, especially suitable for continuous processing of single product, or the main pot with positive pressure, convenient and fast.

8. According to the technological requirements, the tank can be heated and cooled. The heating methods are mainly steam and electric heating.

9. The heating temperature, time and stirring speed of the material can be set at will according to the demand.

10, this kind of emulsifier can also choose the top of the installation of disperser or homogenizer, can also be customized according to the requirements.

11. The discharge port to the ground can be selected to meet the height requirements.

12. The stainless steel electric control cabinet can comprehensively monitor the operation of the equipment, and display the temperature, stirring speed, setting emulsification time and other data.

Vi. Main technical parameters and configuration:

A, 500L vacuum homogenized emulsion main pot:

1. Stirring mode: frame-type wall scraping agitator with directional choke paddle, power 3KW, rotation speed 0-60 RPM.Paddle material: SUS304 stainless steel.Scraping sheet material: polytetrafluoroethylene.

2, mixing seal form: mechanical seal.

3, homogenizer: bottom vertical installation.Material: SUS304 stainless steel.Power of homogenizer: 7.5kw, rotating speed 0-2880 RPM.Seal type: mechanical seal.Homogeneous form: rotor and stator grinding.Homogeneous head processing: the rotor and stator using line cutting finishing.

4. Open cover: manhole open cover.

5. Discharging method: the bottom valve discharging or pressing.

6, temperature display: thermal resistance thermometer (less than or equal to 140 degrees).

Vacuum degree: pressure and vacuum gauge, vacuum gauge ≦ -0.09mpa.

8. Heating and cooling: jacket steam heating, tap water cooling.

9. Capacity design: the designed capacity is 600L, and the working capacity is 500L.

10. Main process parameters: the working pressure of inner pot is -0.09-0.02mpa, and the working pressure of jacket is 0.3mpa.

11. Material used: the inner pot is made of SUS304 stainless steel with a thickness of 6mm.Jacket material SUS304 stainless steel, thickness of 6mm.Shell material SUS304 stainless steel, thickness of 3mm.

12. Upper pot cover: material: SUS304 stainless steel, thickness: 6mm, with (vacuum pressure gauge, vent valve, vacuum mouth, mirror lamp, mirror mouth with scraper, manhole, perfume funnel;Suction filter, air compressor, etc.).

13. Polishing grade: the inner and exposed parts of the pot are more than 300 mesh.

B, 200 oil phase pan:

1. Stirring method: the upper wave wheel is stirred, with power of 1.5kw and speed of 960 RPM.

2. Open cover: open half of the cover.

3. Discharging method: 51mm stainless steel quick installation butterfly valve.

4. Temperature display: thermal resistance thermometer (less than or equal to 140 degrees)

5. Design capacity: design capacity: 250L, working capacity: 200L.

6. Material: inner layer SUS304 stainless steel, thickness 4mm.Middle layer SUS304 stainless steel, 4mm thick.Outer layer SUS304 stainless steel, 3mm thick.The lid is made of SUS304 stainless steel with a thickness of 2mm.

7. Jacket steam heating, circulating cooling of tap water, working pressure: 0.3mpa, inner pot atmospheric pressure.

8. Polishing grade: the inner and exposed parts of the pot are more than 300 mesh.

C, 300 water phase pot:

1. Stirring method: the upper wave wheel is stirred, with power of 2.2kw and speed of 960 RPM.

2. Open cover: open half of the cover.

3. Discharging method: 51mm stainless steel quick installation butterfly valve.

4. Temperature display: thermal resistance thermometer (less than or equal to 140 degrees)

5. Design capacity: design capacity: 300L, working capacity: 200L.

6. Material: inner layer SUS304 stainless steel, thickness 4mm.Middle layer SUS304 stainless steel, 4mm thick.Outer layer SUS304 stainless steel, 3mm thick.The lid is made of SUS304 stainless steel with a thickness of 2mm.

7. Jacket steam heating, circulating cooling of tap water, working pressure: 0.3mpa, inner pot atmospheric pressure.

8. Polishing grade: the inner and exposed parts of the pot are more than 300 mesh.

D. Operating platform:

1. Material: the bracket adopts all stainless steel square pipe.

2. Laying plate on the platform: 2mm aluminum alloy non-slip pattern plate or stainless steel plate.

3, guardrail: stainless steel pipe guardrail.

4. Platform width: 1000mm

E, electrical control cabinet:

1. Shell material: adopts SUS304 stainless steel 2B sand panel with thickness of 2mm.

2. Instrument: current voltmeter, temperature meter, time digital display meter, inverter panel.

3. Button part: the control button at the beginning of each function and the power display lamp.

4. Electrical components: delicio control relay.

F, power consumption;

Model 1500 L vacuum emulsifying pot: frame type with scraping wall agitator power: 3KW.Power of homogenizer: 7.5kw.

Type 2,200 L oil phase pot: upper wave wheel stirring power: 1.5kw.

Type 3,300 L water phase pot: stirring power of upper wave wheel: 2.2kw.

4. Vacuum pump power: 2.2kw

G. Equipment configuration

1. Frequency converter: delta

2. Motor: mixing motor (Siemens ), reducer.Emulsion motor (Siemens).

3. Vacuum pump: domestic joint venture

4, SUS304 stainless steel (domestic).

5. Main electrical components (delixi).

details of Reactor Tank Agitator

vacuum emulsifying mixer lid

The lid with Sight glass light,Air filter,Spice inlet,Material inlet,Vacuum pressure gauge and others.

homogenizer

he bottom homogenizer of Reactor Tank Agitator main pot , its speed can reach 0-3600rpm/min.

vacuum emulsifying mixer paddle (3)

hydraulic lifting of mian pot

Contact person: Rina(Overseas Sales) 

email:sales05@jutaojx.com
Wechat: liuruina2105
QQ: 1065493973
whatsapp&wechat : +86 13632200312


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